18 connected modules
One operating record. Four plant stages.
Connect raw material intake, recipe management, batching, hand additions, pelleting, warehousing and weighbridge processes. Add reporting and maintenance capabilities as your plant evolves.
The mill on one sheet
How the modules connect.
Traceability and batch tracking connects to all operational modules.
Intake
Begin the record where material and vehicle context enter the operation.
Weighbridge management
Get the first record right and every record after it inherits the accuracy. Vehicle, mass and load captured once at the bridge.
Bulk intakes
Automated routing for silos and bunkers, so raw material goes to the right place without relying on the intake operator.
Bag intakes
Every bag and pallet recorded, weighed and labelled from the moment it arrives at the warehouse to the moment it is issued to production.
Security management
Know who came through the gate, what they moved and when they left, from a tablet at the boom.
Batching
Carry approved recipe and planning context into the batching sequence.
Recipe and raw materials management
The foundation for consistent, safe and profitable production: raw material codes, descriptions and recipes in one controlled place.
Production scheduling and planning
Production orders imported from your financial system, tied to their recipe and scheduled days or weeks ahead.
MRP and reclaim
Know whether you have the raw materials to run the production plan, and what to procure, in what quantity and by when.
Batching and mixing
PLC and SCADA batching with a control block for each raw material bin, built for accurate batches and maximum throughput.
Hand additions
Every additive prepared, verified and added with accuracy, traceability and full control.
Micro dosing and premix
A complete automation and MES for high-accuracy micro dosing and premix production, from receiving to final dispatch.
Production
Keep quality, stock and process context connected to the production record.
Pelleting and extrusion
Intelligent control, real-time monitoring and advanced reporting to maximise pelleting performance, quality and safety.
Quality
Quality results sit on the material and the batch they judge, in front of the person making the decision rather than in a folder.
Stock management
A stock position that is current because the plant updates it: intake, batching, packing and dispatch, as they happen.
Dispatch
Complete the operational path through packing, outloading and traceability.
Packing
Each packed unit stays tied to the batch behind it and the dispatch ahead of it, so traceability does not stop at the packing floor.
Final products and outloading
Finished goods packed, identified and dispatched with complete accuracy and end-to-end traceability.
Traceability and batch tracking
Answer a recall question in hours rather than days, because the record was built as one path while the mill was working.
Reporting
Turn what the plant records into reports, downtime analysis and ERP data.
Production reporting and ERP integration
Operational data turned into business intelligence: dashboards, production analysis and ERP integration from one secure database.
Reporting, downtime and efficiency
Complete visibility of your operations, to eliminate losses, improve performance and drive continuous improvement.
Support
Keep the plant running with remote diagnosis, expert engineers and onsite help.
Support
Round-the-clock support that keeps your plant running, resolves issues fast and maximises your uptime.
Built to plug into your plant.
Every action captured. Every process visible. Every decision empowered.
- PLC and SCADA integration
Seamless control and data communication.
- ERP integration (SAP, SYSPRO, SAGE, DYNAMICS)
Integrated, connected and reliable.
- Multi-line and multi-recipe management
Flexible for any production model.
- Zero paper production
Electronic records. Audit ready.
- Remote support and diagnostics
24/7 support to keep your plant running.
- Future ready architecture
Built to grow with your business.
New modules
Five modules that sit on top of the record.
The modules above run the mill. These five do more with what the mill already records: see it from anywhere, verify it on camera, get guidance from it, plan maintenance around it, and close the weighbridge loop.
Automill ONE
Give managers, directors, quality staff and technical advisors a live view of the operation and the ability to act on it from a phone, rather than only from a workstation on site.
Automill Insights
Tie industrial CCTV to the operational record so that any transaction, addition, weighing or dispatch can be searched and viewed as it happened, with the footage linked to the event rather than filed by time.
Automill AI Advisor
Analyse the mill's own production data, history and KPIs to surface trends, detect abnormal patterns, and put a recommended action and its expected effect in front of the person who can take it.
Automill Maintenance
Plan, assign and record maintenance against the plant's assets: work orders from creation to completion, preventive schedules, failure and root-cause history, spares levels and the documentation the job needs.
Automill Weighbridge
Automate the weighbridge transaction and tie it to vehicle verification, access control and camera evidence, so the record of a load is complete at the moment it is made rather than assembled afterwards.
